KEY-ONE_
A fan-shaped 34-key layout and an integrated trackball, designed around one specific right hand after an accident, so that typing and pointing never require moving off the device.
- Keys
- 34
- Key travel
- 2.80 mm
- dial indicator, n = 34
- Sustained speed
- 41 wpm
- after three weeks of daily use, ten 2-minute trials
- Build
- 17 d
- Brief → Delivered
- △3 · 12-02
- Thumb cluster reprinted at 4° more splay after two weeks of use.
- △2 · 11-16
- Trackball moved 14 mm inboard; thumb no longer leaves home.
- △1 · 11-11
- Outer column travel 3.4 → 2.8 mm.
BDR-26-02-A — reserved. Fan layout set from a scan of the hand it was built for. 34 keys, trackball under the thumb.
- Mass
- 480 g · scale, n=1
- Reach span
- 168 mm · thumb to little finger, measured on the user
- Parts
- 96
What we were asked for.
A viewer of ours lost their right hand below the wrist in an accident and had been using a split keyboard with one half removed, which works but requires constantly moving between keys and a mouse.
The brief was to make a single device where text entry and pointing share the same hand position. There was no budget and no schedule; we did it because it was the most interesting fitting problem we had been offered that year.
The targets, and what we actually hit.
| Constraint | Target | Achieved | How measured |
|---|---|---|---|
| Every key reachable without wrist translation | All 34 | All 34 | observed, three sessions, marked on video |
| Key travel | 2.5–3.0 mm | 2.8 mm | dial indicator on every switch |
| Sustained typing speed after 3 weeks | > 35 wpm | 41 wpm | ten 2-minute trials, standard text |
| Pointer and text entry without moving the hand | Required | Met | trackball under the thumb, chorded modifiers |
Targets were set at kickoff, before the first part was cut. A target we missed stays on the sheet with the number we actually got.
How it moves.
The key wells are laid out on a fan whose radius comes from a scan of the actual hand, not from a standard. Three revisions: the first had too much travel at the outer columns, the second put the trackball where the thumb had to leave the home position, the third is the one in use.
Everything is printed except the plate, which is water-jet 1.5 mm aluminium. Printing the shell meant a revision cycle of about eleven hours, which is the only reason three revisions fit inside seventeen days.
What it runs on.
One 2-layer board, an RP2040, and a PMW3360 sensor for the trackball. Nothing exotic — the entire difficulty of this project was mechanical fit, and the electronics were deliberately chosen to be boring so they never became the problem.
| Subsystem | Specification |
|---|---|
| Board | 2-layer, 68 × 74 mm, 1 spin |
| MCU | RP2040 |
| Pointer | PMW3360, 12000 CPI |
| Switches | Low-profile tactile, 34 |
| Firmware | QMK fork, chorded modifiers |
What it did.
Delivered after seventeen days and three key-well revisions. Sustained 41 wpm after three weeks of daily use, measured over ten two-minute trials.
It has been in daily use since. The two revisions since delivery were both about the thumb cluster, which is the hardest part of any one-handed layout and the part we would expect to keep revising.
Elapsed days between recorded milestones, drawn to scale from the dates. The overall dimension runs from the brief to the last entry.
What changed since.
| Rev | Date | Change | By |
|---|---|---|---|
| △3 | 2025-12-02 | Thumb cluster reprinted at 4° more splay after two weeks of use. | DZ |
| △2 | 2025-11-16 | Trackball moved 14 mm inboard; thumb no longer leaves home. | DZ |
| △1 | 2025-11-11 | Outer column travel 3.4 → 2.8 mm. | DZ |
What we would do next
The chorded modifiers are learnable but they are the thing that took longest to internalise. A small display showing the active layer would probably have shortened that.
We would scan the hand in two positions rather than one. The fan radius is right for a relaxed hand and slightly wrong when reaching.
Who built it, and when.
- Entry
- CLIENT
- Client
- An individual, self-funded
- Status
- ◍ DELIVERED
- Brief
- 2025-11-03
- Demo
- 2025-11-20
- Elapsed
- 17 d
- Built by
- DZ
- MEC
- Mechanical design
- FAB
- Fabrication and finishing
- ELE
- Electronics and PCB
- FRM
- Firmware